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Hardware & Electronics Specification

This document details the hardware architecture of the Genesis rover.

Suspension System – Triple Bogie Configuration

The rover uses a triple bogie suspension system on each side, enabling high stability and smooth mobility over rough terrain. Each bogie can move independently, ensuring continuous wheel contact with uneven surfaces.

Key Advantages

  • Terrain Adaptability: Independent bogie movement keeps all wheels grounded, improving traction on rocks, slopes, and irregular surfaces.
  • Even Load Distribution: Weight is shared across multiple wheels, reducing stress on individual components and increasing overall durability.
  • High Slope Stability: The lowered center of mass and balanced weight distribution allow safe navigation on slopes up to 45°.
  • Obstacle Handling: The suspension can climb small obstacles and traverse gaps without wheel lift or instability.
  • Shock Absorption: The interconnected bogies naturally dampen shocks, protecting onboard electronics and extending component lifespan.

Wheel Design Comparison

Two wheel designs were evaluated: a COTS (Commercial Off-The-Shelf) wheel and an in-house 3D-printed wheel.

A summary of their performance is shown below:

Table: Off-The-Shelf vs 3D-Printed Wheels

Parameter COTS Wheel 3D-Printed Wheel
Diameter 10 cm 22 cm
Width 4.4 cm 6 cm
Rover Speed 20 cm/s 44 cm/s
Grousers Small Large
Grip Handles slopes up to 50° Handles slopes up to 30°
In-Place Rotation Smooth Wobbly (Due to large grousers)

Electronic Components

The table below shows a comprehensive list of all electronic components used.

Component Purpose / Function
14.8 V 4-cell Lithium polymer battery Supplies power to the motor drivers
5V Power Bank Powers the Jetson Nano
Power Distribution Board Distributes electrical power from the main source to the motor drivers
Customised PCB Ensures stable connections between sensors and controllers
Jetson Nano (Student Developer Kit) Primary processing unit for obstacle detection, voice commands, DetectNet, live streaming
Arduino Mega 2560 Handles PWM signals, processes sensor data, communicates with peripherals
BTS7960 Motor Driver Controls the movement of six motors
Orange OG555 DC Motor Drives the rover’s wheels for movement and navigation
Ublox Neo M8N GPS Module Provides real-time geolocation data for navigation and path planning
HMC5883L Magnetometer Determines rover heading and maintains accurate orientation
YD LiDAR (2D LiDAR Sensor – 360° Scanning, 8m Distance) Captures depth information for obstacle detection in a 2D plane
Intel RealSense D415 Stereo Camera Captures depth information for obstacle detection in a 3D sphere
PlayStation Eye Camera Provides visual feed for data collection and monitoring
3DR 433 MHz Radio Telemetry Enables wireless communication
Wi-Fi Adapter Facilitates remote communication with the rover
Bestor Microphone Records audio for audio-based functionalities
Speaker Outputs audio feedback

Hardware Components

The table below shows a comprehensive list of all structural components used.

Component Material / Design Features
Chassis High-quality acrylic held with L clamps Durable and visually appealing design
Main Framework 20×20 mm aluminum extrusions Lightweight yet robust; maintains structural integrity while keeping weight manageable
Freely Moving Joints Flanged ball bearings Reduces friction and wear; allows smooth, efficient movement
Side Bogie Stability Carbon fiber rods High strength-to-weight ratio; reinforcement without added weight
Wheels Durable COTF material (10 cm × 4 cm) Ensures stability and smooth navigation across various terrains
Chassis Base 5 mm MDF board Adds strength and stability; reliable support for components
Side Bogie Construction Mild steel High strength and resistance to bending; improves slope-climbing capability