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Hardware

Pinout

The following figure shows the Charge Control Y from a front view with numbered pinouts:

Charge Control Y Pinout (Front View)

Charge Control Y Pinout (Front View)

The following table lists the connector types on Charge Control Y side and a matching counterpart example cable.

Connector Pin Count Coding Gender Example Counterpart Part Number/Link
Power & Safety 5 A Male Phoenix Contact 1476893
Profinet 4 D Female Phoenix Contact 1476024
LAN (OCPP) 4 D Female
MCS 8 A Female Phoenix Contact 1522778
IO 8 A Female

Power & Safety

Pin Signal
1 24 V power supply
2 24 V emergency in
3 Ground (EVSE)
4 HV Ready In
5 HV Ready Out
Shield Ground (EVSE)

Profinet

The Profinet interface supports 10/100 Mbit/s Ethernet. In the Linux operating system it is available as network interface eth2. The MAC address of this interface is stored within the OTP of the System on Chip.

Pin Signal
1 ETH1 TX P
2 ETH1 RX P
3 ETH1 TX N
4 ETH1 RX N
Shield Ground (EVSE)

LAN (OCPP)

The LAN interface supports 10/100 Mbit/s Ethernet. In the Linux operating system it is available as network interface eth0. The MAC address of this interface is stored within the OTP of the System on Chip.

Pin Signal
1 ETH2 TX P
2 ETH2 RX P
3 ETH2 TX N
4 ETH2 RX N
Shield Ground (EVSE)

MCS

The MCS interface supports 10 Mbit/s Ethernet. In the Linux operating system it is available as network interface eth1. The MAC address of this host interface is stored within the EEPROM on the SOM.

Pin Signal
1 10-Base T1S P
2 10-Base T1S N
3 Temp1 input
4 Temp2 input
5 Common ground for Temp1 and Temp2
6 Charge Enable (CE)
7 Insertion Detection (ID)
8 Ground (MCS)
Shield Ground (MCS)

IO

The CAN interface is a full implementation of the CAN FD protocol specification version 2.0B. It is available on Linux network interface can0, which has a default bitrate of 500 kBit/s.

Pin Signal
1 CAN L
2 CAN H
3 Temp3 input
4 Temp4 input
5 Common ground for Temp3 and Temp4
6 Charge Enable (CE)
7 Insertion Detection (ID)
8 Ground (MCS)
Shield Ground (MCS)

Wiring Overview

PT1000 Temperature Sensors

Wiring overview for the PT1000 Temperature Sensors

This wiring diagram shows an overview of connecting the temperature sensors to the Charge Control Y:

  • Make sure you only connect PT1000 temperature sensors
  • Connect sensor 1 between Pin 3 and Pin 5 of MCS
  • Connect sensor 2 between Pin 4 and Pin 5 of MCS
  • Connect sensor 3 between Pin 3 and Pin 5 of IO
  • Connect sensor 4 between Pin 4 and Pin 5 of IO

Emergency Input

Wiring overview for the Emergency Input

This wiring diagram shows an overview of connecting the emergeny input to the Charge Control Y:

  • make sure the emergency input stays between 21.6V and 26.4V for normal behavior
  • any other voltage is treated as error condition and triggers the safe state
  • the voltage is measured against Ground (EVSE) (Pin 3)

HV Ready

State C is indicated by internally switching HV Ready In (Pin 4, Power & Safety) to HV Ready Out (Pin 5, Power & Safety). The short between HV Ready In to HV Ready Out is only done while the vehicle indicates state C AND Charge Control Y detects no safety issues.