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Orange Pi 5 Enclosure

Open hardware enclosure for SBC boards compatible with the Orange Pi 5 form factor, designed using FreeCAD.

The project is intended to be flexible and reusable, allowing multiple use cases rather than being limited to a single purpose.

Overview

This enclosure supports:

  • SBC boards with dimensions compatible with the Orange Pi 5 Ultra
  • M.2 slot for storage atapter
  • Two 3.5" regular HDDs
  • Dedicated space for a power supply
  • Space for a voltage regulator
  • Modular and parametric structure

It can be used for projects such as:

  • Home server
  • Homelab
  • NAS
  • Application server
  • Other SBC-based use cases

Photos

Current prototype photos from the printed enclosure:

Front view Board side Top angle
Rear view PSU space Drive bay 1
Drive bay 2 Interior Mounted HDDs

Compatible Components

The components listed below are mechanically and electrically compatible with the enclosure design.

Note:
Only one power supply and one voltage regulator are required.
Multiple options are listed to provide alternative compatible parts.

Category Qt Component Notes Link
Power Supply 001 12V Power Supply (EPP-120S-12) Choose one compatible power supply as the main power input https://aliexpress.com/item/1005007384009922.html
Power Supply - 12V 6A Power Supply (alternative) Alternative compatible power supply https://aliexpress.com/item/1005007292767666.html
Voltage Regulator 001 5V 10A DC Voltage Regulator Choose one compatible regulator to step down from 12V to 5V for the SBC https://aliexpress.com/item/1005007384626696.html
Voltage Regulator - 5V 9A DC Voltage Regulator (alternative) Alternative compatible voltage regulator https://aliexpress.com/item/1005008520047850.html
Storage Adapter 001 M.2 to Dual SATA Adapter Enables connection of two SATA drives via M.2 (style1 or style 3) https://aliexpress.com/item/1005004426464683.html
Power Connector 001 Molex Connector for HDD Power connector for 3.5″ HDDs https://aliexpress.com/item/1005004831094459.html
USB Connector 001 90-degree USB Connector Angled USB connector to fit enclosure layout https://aliexpress.com/item/1005009712372737.html
Switch 001 Standard Switch Button KCD11-101 https://aliexpress.com/item/1005004124751042.html
Screw 020 M3 x 5mm thread shoulder screw - https://pt.aliexpress.com/item/4001072025844.html
Storage 002 3.5″ HDD Standard 3.5″ SATA hard drives are compatible (compatible with 1 HDD) Any standard 3.5″ SATA HDD

Design tools

  • FreeCAD: version 1.0.2 (stable)

Repository structure

├─ model/   # Main FreeCAD file (.FCStd)
├─ exports/ # STL Files
├─ fonts/   # Used fonts (opensource)
├─ README.md
└─ LICENSE

Design notes

  • The model is parametric, allowing dimension adjustments
  • Stable naming for sketches and features is recommended
  • Structural changes should be made through the main parameters

License

This project is licensed under the Creative Commons Attribution 4.0 International (CC BY 4.0) license.

You are free to use, modify, and redistribute this project, including for commercial purposes, as long as proper credit is given to the original author.

See the LICENSE file for more details.

About

Parametric open-hardware enclosure for SBCs compatible with the Orange Pi 5 form factor, supporting M.2 storage, dual 3.5″ HDDs, and integrated power components. Designed in FreeCAD.

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