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HotPlate Soldering Station

HotPlate Soldering Station

A DIY hot plate soldering station built with Arduino, featuring precise temperature control, a user-friendly interface, and customizable reflow profiles.

Features

  • Accurate Temperature Control: Utilizes a MAX6675 thermocouple for real-time temperature sensing and a PID algorithm for precise heating control.
  • Interactive Display: An ST7920-based LCD provides live temperature readings, menu navigation, and graphical representation of temperature profiles.
  • Customizable Reflow Profiles: Users can define and execute temperature-time procedures for various soldering applications.
  • Fan Control: Automatic and manual control over a cooling fan for efficient temperature management.
  • Sound Feedback: Audible cues for user interactions and status updates.
  • Manual Temperature Setting: Allows users to set a target temperature manually.

Demos

  • Soldering Demo:
Hot.Plate.Reflow.Demo.mov
  • General Demo:
GUI.Demo.mp4
  • Additional Demo:
demo.mp4
  • Temperature vs. Time Plot:
Temperature.PID.Controlled.mp4

Hardware Components

  • Microcontroller: Arduino (or compatible)
  • Temperature Sensor: MAX6675 Thermocouple Amplifier with K-Type Thermocouple
  • Display: ST7920 SPI LCD
  • User Input: Rotary Encoder with Push Button, additional push button
  • Heating Element Control: SCR (Silicon Controlled Rectifier)
  • Cooling: DC Fan
  • Audio Feedback: Buzzer

Project Structure

The code directory contains the Arduino sketches for the project:

  • main/: The primary firmware for the hot plate soldering station.
    • main.ino: The main Arduino sketch.
    • src/: Contains various libraries used by the main sketch.
  • Temp_PID_Controller_v3/: An older or alternative PID controller sketch.
  • test_transistors/: Sketch for testing transistors.
  • test1/: General test sketch.
  • testconsole/: Sketch for console-based testing/debugging.
  • testlcd/: Sketch for testing the LCD display.
  • testpid/: Sketch for testing the PID controller.

ToDo

  • Optimize PID values or use predicted models to reduce overshoot, as rapid cooling is not feasible.
  • Further refine and implement procedure control features.
  • Enhance FAN and SOUND control functionalities.
  • Complete the assembly of the physical station.
  • Test all components and functionalities.
  • Add necessary holes for USB, sensor, and heater wires in the enclosure.

Libraries

The following libraries are used in this project:

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